Any industrial process can expect to encounter machine failure at one point or another. These can lead to heavy work time and production loss, and equipment failure.
Therefore, it’s paramount for industrial managers to know the steps to take to reduce downtime whenever a machine failure occurs. If you’re new to the process, never fear; you’ve come to the right place.
In this article, we’ll go through the steps to reducing downtime during a machine failure. We’ll also outline the steps to take to prevent machine failures from disrupting your industrial process in the future.
Modernizing Your Equipment
Modernizing your equipment is a great way to reduce downtime during a machine failure. There are many recent advances in equipment technology. It gave more reliable components that helped upgrade existing systems.
Manufacturers replace outdated tools and machinery with modernized equipment. It reduces repair times and the amount of time spent on maintenance activities.
Newer machines are easier to use, have improved safety protocols, and can work faster. All these reduce the amount of downtime due to machine failure.
Manufacturers can also diagnose the problem because of better equipment. They can get their machinery up and running again with minimal disruption.
As a result, many manufacturers now choose to invest in modernizing their machinery to cutting costs. It reduces downtime when the need arises.
Identifying the Source of Downtime
Identifying the source of downtime is one of the most effective ways to reduce downtime during a machine failure. Businesses can pinpoint the cause of the delay. They can save time and money in repairs and recovery efforts.
Technicians should first review any historical data related to the machine and its usage to identify the source of downtime. Once they identify a potential source, technicians should examine the system to determine the extent of the damage. They can take the necessary steps to repair the machine and restore its functionality.
Skilled technicians are essential in diagnosing and repairing the cause of the downtime. It can be because of a hardware or software issue.
Identify and analyze the cause of the delay. Businesses must reduce downtime to get their operations back up and running on time.
Doing Regular Maintenance
Doing regular maintenance is an essential part of successful machine operations. It is especially true for machines exposed to wear and tear. Regular maintenance addresses possible problems before they become major failures.
On equipment with a lot of use, like a rotary kiln, regular maintenance also helps prevent downtime from prolonged machine failures. It should include checking components and lubricants, inspecting valves and seals, and monitoring the temperature and pressure of the kiln. It should also involve periodic calibration of the rotary kiln’s controllers and safety systems.
Keep an up-to-date maintenance log. It can help track trends in the kiln’s performance. They can use it as a basis for timely preventive maintenance visits.
Follow This Guide to Reduce Downtime During a Machine Failure
Reducing downtime during a machine failure is essential to an efficient operation. By following the tips mentioned above, businesses can restore business processes in the event of a machine failure.
Implementing these steps can help reduce downtime and increase business efficiency. Did you find this article helpful? Check out our other articles for more information.