It is good to perform essential preventive maintenance to ensure your electric motors run well. Good maintenance of the electric motors will bring about immense profit and productivity for the business. Ignoring any condition of the electric motors is dangerous. Although, handling them may seem straightforward. Once you get your industrial equipment, to perform maintenance after several uses, first prepare a checklist. It will ensure proper monitoring and examining of every motor in the business. Also, in case of future faulty issues, managers can know how to handle them immediately. This prevents expenses that were not in the plan and costly repairs. Below are tips you can consider to maintain your electric motor better.
Maintenance checks on the brush and commutator
The brush and commutator are critical parts of the electric motor. It is not good to wait until the machine starts showing inconsistencies or stops working for you to consider maintaining it well. When a piece of equipment breaks down or fails in the middle of ongoing work, there will be a delay in production. Too much wear and tear leads to motor commutation problems. Therefore, the need to often change the brush arises. It helps to retain the integrity of the equipment’s function. The commutator should also be kept in its polished and smooth natural condition because any rough spot brings about brush sparking.
Carry out a visual examination
Conducting a visual examination of the electric motor will enable the business owner to discover a lot. Slowly and carefully take a good look at the physical condition of the equipment and be sure to document any piece of information for easier reference. It is possible to find hints of dirt buildup or corrosion on its elements when the motor has been operating in a filthy environment. Seeing this already portrays a potential internal difficulty. So schedule a time to observe the motor windings as you check for a burnt-out odor brought about by overheating. Rust and dust are detrimental to the life of a motor. Therefore, it is good to ensure that relays and contacts are kept free from any filth.
Examine the bearing of the motor
The bearings of the electric motor need some examination so that you may be able to detect any presence of noise or vibration. Potential problems such as less greasing or wear and tear show up. Such issues cause slow running of the motor. For example, a deficiency in the level of grease or overheating of the equipment depending on the motor’s bearing type, doing specific preventive management is necessary. Motors with sealed bearings no longer need lubrication since they have low horsepower. The ones dealing with these motors have to be aware of the bearing type and the repairs it needs. If the motor doesn’t work as expected even after repairing, then you can have a look at nri industrial for buying a new one.
Each time the preventive management schedule arrives, managers should note down all the tests before performing and the results they will gather at the end. Keeping records will help you establish and have trends for future reference. Take information on all replacements and repairs that you will make on every motor component and have it well kept in a file or as documentation on your computer. Having this creates a better understanding of each industrial part. It includes those that replacement is done and issues that have been on the record for addressing. Such information is handy for future inspections. Good records will increase the likelihood of your industrial business success and efficient production.
Perform a motor winding test
Many people may tend to forget to wind up the motors after inspection. It is good to conduct a motor winding test after scrutinizing. It gives the user a better view of existing anomalies or collapses in the electric motor. Moreover, if you happen to discover any odors, marks, or cracks in the windings, it becomes mandatory to carry out a motor winding test. Disassemble the motor from any connection before starting to run the winding test. Critical damage will present itself through the windings overheating, explaining a high chance of harm existing in the motor. Along with testing the wind insulation, rewinding is an important test that will disclose information on the resistance level.